Welding Applications

Robot Technology

Expert Arc and Expert Spot robots have a proven record of reducing application downtime, Torch cable and spot harness are backed by 1-year warranty.
EA and ES robots allow full range of motion without problems from poor wire feed or pinched water lines.
EA and ES robots have slim wrist profile, allowing them to work closely together or reach into tight fixtures.
Yaskawa leads technology with the introduction of actuator drives and dual-arm robots for new applications.
Yaskawa practices continuous improvement and introduced faster SSA2000 Expert Arc robots.

Proven record of reliability with introduction of dual-robot control in 1993 on MRC.
Easiest to use with patented software algorithm and single keystroke to change tasks or devices.
Enhanced productivity with multiple process robots; arc+arc or spot+spot.

Full line of robotic positioners with proven life testing.
Unique positioner configurations from European and Japanese partners.
Patented MotoMount system reduces bearing stress and extends life.
Designed for welding with integrated weld grounds and options for routing fixture utilities.
MotoSweep and MotoRail robotic transporters for light- and heavy-payload robots.

Variety of cell configurations available with range of features for different customers.
Standard workcells have improved documentation and short delivery.
Workcells can be designed around plant specifications and still be economical.
Product line continues to grow with new Compact ArcWorlds and FabWorlds for larger parts.

Motoman supports the best technology from Asia, North America, and Europe.
Motoman provides full function interfaces to the widest range of power source brands.
Wide variety of welding software features developed over years by the world's arc welding market share leader.
In-house power source designers provide advanced features like HyperStart and HyperFeed to enhance Yaskawa functions.

Digital interface with Miller allows programs to be set up from NX100 teach pendant.
Multi-process: MIG, Pulse, Accu-Pulse, Accu-Speed, Accu-Curve.
Optional RMD software provides low spatter with CO2 gas and thin gage steel.
AutoLine automatically adjusts for incoming power from 190 - 630 volts.
Proven installation base of AutoAxcess machines with analog interface.
Multiple Amperage Units; 300, 450, or 675 Amp.

Unique CMT push-pull feed system mechanically creates short circuits allowing much lower heat input; faster speeds on thinner materials with ultra-low spatter.
MIG and Pulse welders (TS, TPS) in 400 Amp or 500 Amp capacities.
Robacta Push-Pull system provides TIG like cosmetics on aluminum.
Tandem MIG system provides high productivity on heavy weldments.
Robotic TIG and plasma welding systems with cold or hot wire feed.

Digitally controlled welders have very fast inverter switching, controlled by DSP programmed by Yaskawa software engineers.
Provides pulse welding and low spatter CV weld schedules.
E350 - Very economical multi-process machine.
EL350 - Extra-low Spatter version of E350 even with CO2 .
EH500 - Heavy-duty 500 Amp version.
HyperFeed EA 4-roll feeder provides high performance start/stop.

Servo gun response has been improved with arm control function extended to gun axis.
Application flexibility with combination of multiple spot robots or coordination with external guns from one controller.
Integrated Weld Control with Medar has easy-to-use menu programming and is being expanded to multiple robot control.
Advancing spot technology has led to explosive growth, including recent orders at GM and Honda.
Spot welding robots have been integrated into our popular arc welding cells to create SpotWorld.

Motoman service hotline is available 24/7/365 to customers and integrators at no charge.

Most plants are within 3 hours of Regional Technicians and multiple technicians are dispatched from headquarters in Dayton, OH.

Motoman provides parts and service for robots plus positioners and welders. Motoman is authorized for warranty service on both Miller and Fronius equipment.

RobotPro software provides detailed troubleshooting and repair procedures with pictures and video. Software also provides preventive maintenance schedules and can retain maintenance logs.

Newly launched web site supports parts orders online and provides troubleshooting tools.

Motoman Advanced Systems Group (ASG) can provide completely tooled robotic systems for a wide variety of markets; from automotive to construction machinery to smaller shops. ASG provides programming and installation launch support.

Motoman Strategic Partners are integrators who have specified a preference to use Motoman robots. They have committed to training and resources to support integration with Motoman robots. MSPs range from small integrators to large system builders for automotive body lines.

Any integrator has access to Motoman robots and information. Motoman has special sales and support channel for integrators.

YEC System Engineering group has close relationship to Japanese companies and their engineering groups. Yaskawa supports Japanese design and build and Motoman helps manage and launch these systems in North America.