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ArcWorld III-6000

ArcWorld III-6000/HD/XHD ArcWorld III-6200/HD/XHD
ArcWorld III-6300/HD/XHD

The ArcWorld® III-6000 series is a family of fully integrated, pre-engineered robotic arc welding solutions with a 300 kg, 600 kg (HD) or 900 kg (XHD) capacity servo-controlled trunnion positioner. These single-robot (AWIII-6000), dual-robot (AWIII-6200) or triple-robot (AWIII-6300) workcells are designed to meet high-volume production for medium-size parts. Coordinated motion allows the robot(s) to weld while parts are turning on the positioner.

The AWIII-6000 series features the high-speed SSA2000 arc welding robot; NX100 controller; integrated welding package; MRM2-300/600/900M1X servo-controlled trunnion positioner; operator station; and total safety environment – all the automation required for robotic arc welding.

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MULTIPLE ROBOTS MAXIMIZE PRODUCTIVITY

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SSA ROBOTS IMPROVE PART ACCESS


Top 3 Reasons to Buy!

  • AWIII-6000 provides Tier-1 production features at an economical price.
  • Up to three robots can be combined for HyperProductivity® (AWIII-6300).
  • Patented single servo-motor drive on trunnion positioner has fewer parts and prevents motion on load station.

Highlights

Easy Setup

  • Common cell base supports fencing and provides an elevated platform for programmers. Removable deck plates provide access for cable routing.
  • Twist-lock connectors are included on all interconnecting cables.
  • Common equipment base provides easy location of controllers, power sources and auxiliary equipment.
  • Positioner base and cell base bolt together for easy layout and positive location. All bases have leveling bolts with lag provisions.
  • Sliding interlocked door in rear of cell provides easy programming access.

SSA High-Speed Robots

  • World’s fastest SSA2000 arc welding robots can reduce cycle time by 15 percent, greatly enhancing productivity.
  • Motion speed of the robot axes is up to 40 percent faster due to cutting-edge motor control technology.
  • Configuration options include the “Expert Arc” extended reach EA1900N robot, as well as general-purpose SSF2000, HP20-6 and HP20 models.
  • Unique, integrated torch cable design of the SSA and EA-series robots eliminates cable interference. This makes programming easier and reduces wear and associated cable maintenance downtime.
  • SSA and EA-series robots are backed by the industry’s only two-year torch cable warranty.

NX100 Controller

  • Windows® CE programming pendant with color touch screen, fast processing, easy-to-use INFORM III programming language and robust PC architecture.
  • Unmatched memory (60,000 steps, 10,000 instructions), multi-level password protection and an Ethernet port.
  • Safety features – enhanced dual-channel E-Stop functionality, integrated speed monitoring, manual brake release for the robot, and compliance with both U.S. and Canadian safety standards.

Part Positioner: MRM2-M1X Series

  • Positioner available with 300-, 600- or 900-kg payload capacity.
  • Fast positioner index times of 2.9, 4.1 or 6.3 seconds. Headstock rotation speeds of 33, 28 or 23 rpm.
  • Patented single-motor drive reduces parts and locks operator side to eliminate hazardous motion.
  • Patent pending MotoMount™ fixture mounting system eases fixture changes and provides standard 3.0 meter length with 1.3 meter turning dia.
  • Standard utilities include 8 mm ID air line in headstock and 45 mm thru-hole – optional slip rings allow continuous rotation for fixture signals.

Coordinated Motion

  • The easy-to-program MRM2 positioner provides coordinated motion and infinite part positioning. The weld joint can be kept in a gravity-neutral welding plane, improving weld quality.
  • Productivity is increased because the robot is not idle while the part is repositioned. Motoman’s Twin Synchronous software allows two or three robots to be coordinated with the positioner.

ARM YOURSELF

...with an ArcWorld III-6000. A cost- effective, low-risk solution that yields HyperProductivity® – simply the highest quality and output results possible from robotic arc welding.

Download PDF Data Sheet (Specifications and Drawings)