- Play button and light
- Servo enable button and light
- Hold button and light
- Start button and light
- Remote button and light
- Emergency Stop (E-stop) button operation
- Alarm light
- Edit lock key switch
- Brake-release buttons
- Brake-release lights
- Main ON/OFF disconnect
- Door alignment
- Latch alignment
- Door seal integrity
- Internal board retaining screws present and tight
- Terminal strip screws/covers present and tight
- Wireway and cable dressing covers present and attached
- All internal connectors attached and fully seated
- New batteries in the controller
- Internal cooling fans
- External cooling fans
- Servo-pack cooling fins free of debris
- Verify controller battery voltage
- All fuses (and note presence bag containing spare fuses)
- Controller cover plates attached
- External cabinet condition
|
- Key pad buttons
- Key pad LEDs
- Emergency Stop (E-stop) button
- Servo enable switch
- Pendant case condition
- Pendant screen condition
- Hand strap
- Teach pendant cable condition
|
- Abnormal vibration
- Backlash evaluation on each axis
- Verify manipulator battery voltage
- Remove all inspection covers and note any abnormal wear
- All internal wiring harness connectors attached and fully seated
- Servo-on light
- Torque monitoring
- Repeatability
- Grease condition
- Perform full disassembly and cleaning
- Castings cleaned and stripped
- Castings primed and painted
- New wiring harness
- New batteries in the robot
- New bearings
- New bolting hardware
- New seals
- New drives, as required
- New grease
- Robot is properly assembled, per factory and ISO specifications
- All hardware is properly torqued using calibrated equipment
- Weighted 24-hour run
- Torque monitor analysis
- Repeatability software analysis
- MotoCal calibration
- Final coat of paint
- Apply appropriate robot and safety decals
|
