Move faster. Handle complexity. Scale without limits.
From mixed SKUs and unpredictable order streams to constant pressure on throughput, traditional automation falls short. Yaskawa Motoman delivers fully integrated warehouse automation solutions combining robotics, intelligent software, and advanced vision to optimize how products move from inbound to outbound.
Handle mixed products and dynamic order flows
Maintain high throughput without sacrificing accuracy
Integrate with WMS, conveyors, and existing infrastructure
Scale from single applications to full-facility automation
Reduce reliance on manual, repetitive labor
Homogenous inbound pallets of product being inducted into the warehouse control system.
Inbound Materials Pallets arrive from facilities or suppliers
Layer Picking Robotic system with vision and motion planning to remove product from pallet and place onto conveyance solution
Warehouse System Integration PLC Mapping for conveyance solution to remove slip sheets, descramble product, and enter warehouse control system
Once product has been introduced into a warehouse, Yaskawa’s full line of industrial and collaborative robots are well-suited for the full variety of material handling, assembly, kitting, inspection, and manufacturing tasks that can occur.
Inventory Handling Parcel induction, decanting, pick, place, and sorting cases and items
Case Forming & Packing Custom packing, case erecting, tray loading, and kitting
Inspection Vision systems for quality, barcode, and label verification
Manufacturing Assembly, processing, material handling, machine tending
Additional Processes Part identification & feeding, fastening, truck loading/unloading
Mixed-SKU cases combined to create outbound pallets for distribution and shipment.
Sequenced Cases Mixed-SKU cases from inventory buffer deliver to PackMaster by conveyance solution
Mixed-Case Palletizing Intelligent palletizing software and vision system builds stabled, optimized mixed-SKU pallets from warehouse management system
Outbound Pallets Labeled, wrapped, and ready for shipment
At the core of Yaskawa’s warehouse automation offering is PackMaster—a robotic palletizing system that combines intelligent software, motion planning, and vision technology to optimize mixed-SKU pallet builds in real time.
Designed for high-throughput environments, PackMaster creates densely packed, stable outbound pallets while maintaining the flexibility required for constantly changing order profiles.
With the ability to achieve 800–1,200 cases per hour, PackMaster delivers the speed and consistency needed to keep pace with modern fulfillment demands.
High-speed mixed-SKU palletizing with consistent output
Integrated vision + motion planning for optimized case placement
Dense, stable pallet builds for reduced damage and better cube utilization
Scalable architecture—from manual to fully automated systems
Yaskawa’s layer picking solution is designed to move product at scale—handling full layers of cases in a single motion to dramatically increase throughput and reduce manual handling.
Capable of introducing up to 130 single-SKU layers into downstream processes such as descrambling and conveyance, this solution ensures a continuous, high-speed flow of product through your operation.
By automating one of the most labor-intensive steps in warehouse operations, layer picking improves consistency, reduces strain on workers, and enables higher system-wide efficiency.
High-speed layer handling for large-volume operations
Seamless integration with conveyors and downstream systems
Reduced labor dependency and improved ergonomics
Reliable, repeatable material flow
Yaskawa’s case packing solutions bring flexibility and precision to packaging operations—handling a wide range of products, packaging types, and configurations within a single, integrated system.
Designed for real-world variability, these systems combine robotic picking, intelligent motion control, and vision guidance to ensure accurate placement and consistent packing performance.
Flexible pick-and-pack capabilities
Support for cartons, bags, bottles, and more
Multi-process integration (erect, pack, close, palletize)
Rapid changeover between product types
Yaskawa delivers:
Proven robotics reliability trusted worldwide
System-level expertise from design through deployment
Integrated solutions—not pieced-together components
Global innovation with local support
Lifecycle service and support focused on uptime and ROI
Whether you’re optimizing a single process or transforming your entire operation, Yaskawa helps you move faster, operate smarter, and scale with confidence.