About Collaborative

What does it mean to be collaborative?

Robots that can operate collaboratively are rapidly changing the way people and machines work together. But there is a common misconception that needs to be clarified: There is no such thing as a “collaborative robot” – there are only collaborative applications that involve collaborative tasks. Just because an industrial robot comes with built-in safety features, like power and force limiting (PFL), does not automatically mean it is safe to work alongside or that its use creates a safe application.

What really matters is providing a safe application. This is the result of the safety of the entire robot system or cell, the tasks it performs, the tools it uses, the workspace, how humans are expected to interact with the robot and the risks reduction measures being utilized.

Collaborative applications involving industrial robots with PFL offer immense potential for improving productivity, flexibility and worker satisfaction. However, their safe deployment hinges on a thorough standards-based risk assessment process.

By following the guidance of ANSI/RIA TR306, ANSI B11.0, ISO 12100, ISO TS15066, and ANSI R15.06 / ISO 10218 and applying best practices such as task-based risk analysis, human factors integration, and thorough verification and validation, organizations can ensure that their collaborative applications are not only compliant but truly safe.

Remember: Collaboration is not a feature of the robot. It is a characteristic of a specific type of collaborative task such as Hand Guiding, Speed and Separation Monitoring or Power and Force Limiting, The appropriate risk reduction measures for every collaborative application must be assessed on its own merits.

ANSI/A3 (formally known as ANSI/RIA) industrial robotic collections provide guidance on the safety of Industrial robots and Industrial robot systems.  This guidance is applicable to manufacturers, integrators, and end users of industrial robotic equipment. YASKAWA recommends that ANSI/RIA  R15.06-2012 (nationally adopted ISO 10218: 2011)  be followed for all existing systems, and systems currently being designed or constructed.  ANSI/A3 R15.06-2025 (nationally adopted ISO 10218: 2025) should be used for all systems intended to be installed after March 31, 2027, at which point the previous version will be withdrawn. The appropriate edition of these important standards  should be reviewed during each step of the product design, manufacturing, integration, and installation process.

The Case for Risk Assessments
 
Cobot Safety Webinar
 
Safety Testing Requirements

Human-Robot Interactions

When looking at applications, there are three types of interaction to be considered.

Collaboration

Human and robot have a shared working area, and share tasks and work zones

Cooperation

Human and robot have shared working areas, but both work on separate tasks

Coexistence

Human and robot have separate but unguarded working areas and do not interfere frequently

Speed and Separation Monitoring

A conventional robot can operate in a collaborative environment if it is equipped with sensors that detect human presence inside the robot work area. Speed and separation monitoring is accomplished using a device called a Functional Safety Unit (FSU). The FSU monitors the area inside and around the robot's maximum range of motion and will slow or stop the robot as an operator approaches or enters the work area.

Select GP-Series robots can operate within a collaborative environment with the use of a Functional Safety Unit, and are a great choice for picking, machine tending, assembly and other light handling jobs.

Watch FSU Demo ›

Hand-Guided Programming

This intuitive programming method is the perfect entry into programming for the novice user. Simply hold down the move button on the robot flange in teach mode, move the robot to the desired position and record the motion points using the teach button as you go. You can also operate the gripper by pressing the (user definable) tool/utility button. Code is automatically generated in the background on your pendant.

Hand-guided, ease-of-use robotic programming​ comes standard on our HC-Series – while adding hand-guiding motion on almost any industrial robot is possible with third-party solutions.

Watch Direct Teach Demo ›

Power and Force Limiting
  • Sensors in each joint — force values detected by the sensor will be compared to standard state and evaluated in order to perform an action defined in the FSU (i.e., stop, move away from the force, etc.)

  • Avoidance Function — allows the robot to be pushed away harmlessly while in motion, after a defined pause the robot will resume its programmed job

  • Multistage unclamp & release — meets or exceeds all requirements of TS15066 and wrist-mounted restart button enables user to recover without having to use the pendant

  • Additional safety options — rounded edges and pinch-less design for impact dissipation, abrasion reduction and prevention of hand squeezing

Experience full cobot capability with the HC-Series collaborative robots. HC-series robots feature hand-guided teaching and easy setup.

Note: A cobot in PFL mode will have slower operation speeds than a conventional industrial robot using only Speed & Separation Monitoring and/or Stop-State Monitoring safety functions.

 
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